Manufacturing Engineering
Manufacturing Engineering
Every manufacturing process brings about some unforeseen challenges. This requires us to develop a solution by Optimizing & Standardizing the process which includes identifying bottlenecks, root cause analysis, reducing non-value-added activities, design & improvement of fixtures, and material handling equipment.
We possess expertise in BIW Welding Fixture Design, Process Engineering, Facility Planning, Industrial Engineering, Layout Planning, Simultaneous Engineering Support, Continuous Improvements, Assembly Tool Design, Conveyers design and Press too design.
Process Design
- Car part built-up sequence
- Weld spot distribution
- Cycle time calculation
- Material flow
- Preparation of layout
Tool Design
- 3D Finish of tools
- 3D Concept design
- 2D manufacturing drawing
Simulation
- Robotic simulation
- Ergonomic simulation
- Validation(Weld gun, Process, Tool design, layout)
Documentation
- Design validation (Clamp & robot payload sheets, gripper payload)
- Bill of material
- Controls switches diagram
- Ergonomics study sheets etc.,
Tool Design
Car parts we work with
- Closures (Doors, Hood, Tailgate)
- Bodysides (Inner, outer and assembly)
- Underbody (Front Floor, Rear floor, Dash panel)
- Wheelhouse and Engine compartment
- Framing stations
- Hang on parts
Tools
- Geometry fixtures
- Re-spot fixtures
- Grippers
- Loading fixtures
- Passing Tables
- Checking fixtures
- Trunnion / Indexing tooling
- Take out trolleys
- Ped Welders
- Miscellaneous tools (Gripper, Gun, Glue stands)
- Stud & Nut Welders
- Assembly fixtures
- Roller hemming fixtures
- Hand tools fixture
- Conveyor pallet fixtures
Applications
- Spot Welding
- MiG Welding
- Laser welding
- Material handling
- Piercing
- Gluing
- Hemming
- Stud & Rivet
Special Purpose Machines
Applications
- Pneumatic / Hydraulic press
- Visual Inspection automated machines
- Laser marking machines
- Automated Testing machines
- Processing and Packaging machines
- Gantry Pick and Place systems
Scope
- Conceptual design
- Reverse Engineering
- Detailed drawing
- Machine manual
- Legacy cad conversions
- Manufacturing
Discover the future of engineering – let’s transform your vision into reality today!